• The industry’s First Choice for multi-story heating and cooling.

  • Leading the way in the HVAC industry.

  • A long-term commitment to serving our customers.

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Innoline® 50/50 Four Pipe System Overview

50 50 fan coil mainWhalen's Innoline® 50/50 Four Pipe System features all the advantages of a conventional 4-pipe system but reduces pump and piping requirements by 50 percent.

During design day conditions, two pumps – each sized to carry 50 percent of the total flow – operate in parallel to deliver 100 percent of the hot or chilled water required.

Marginal days can be handled by either one or two pumps circulating hot or chilled water through one or both heat-exchangers.

This design also allows pump and motor usage to be staged as conditions require, keeping energy demands at a minimum.

 


  • Benefits
  • How It Works
  • Technical Data
  • Literature

Most buildings run at peak capacity only a few weeks during the year. The Innoline® 50/50 Four Pipe System takes advantage of this fact by using smaller pumps that can be staged to run fewer hours compared to a single larger pump.

Combine this with the operation of only one of the two fans during part of the year, and the energy savings are significant.

The Innoline® 50/50 Four Pipe System is practically maintenance-free, with only the filter requiring periodic replacement or cleaning. There are also no control valves and piping joints that can lead to leaks and service calls.

Lower Installed Costs


The overall system main size is reduced by 50 percent since each side of an Innoline® 50/50 Four Pipe System unit handles one-half of total cooling requirements. This translates into smaller standard pumps and reduced labor times.

By design, each unit is naturally balanced once the flow is established in the riser. The balancing and venting of individual units is a "task of the past." Instead, you gain the benefits of a reverse return balancing system without the need to run an express riser within the building.

Increased Reliability


By designing the Innoline® 50/50 Four Pipe System unit with two equally sized heat exchangers, 50% system redundancy is provided during peak the heating and cooling seasons.



Advantages of Whalen Equipment

  • 
Less floor space required


  • Eliminates zone valves and transformers

  • Unit-mounted plug-in t-stat factory wiring
  • Higher BTU output with lower water temperatures
  • Horizontal piping eliminated
  • Installation time slashed
  • Less maintenance – filter change twice a year … motors permanently lubricated … no zone valve replacement headaches


  • No field wiring of transformers, zone valves or t-stats


  • No paint touch-up after installation


  • Quick venting of system

Advantages for Building Owners


  • Reduced operating costs:  Each side of the unit can operate independently, yielding energy savings from reduced pumping and fan horse power usage
  • A reduction in operating costs, with two fans per unit sized for 50 percent of total CFM required
  • Simplified maintenance procedures, thereby reducing costs
  • Elimination of all electric valves and flow control valves


  • Absence of brazed joints within the cabinet

  • Low maintenance – permanently lubricated … no valves … filter change only

  • Quiet operation

  • 4-pipe control during intermediate seasons


  • Design aesthetics – aluminum Grilles and no unsightly steel panels or access openings



Advantages for Contractors


  • 
No unit balancing or reverse return piping
  • No venting of individual units
  • Supply/return main costs are reduced due to 50% performance capability


  • Reduced number of solder joints


  • Small riser/drain grouping (10 in. core drill)
  • Galvanized cabinet is ideal for direct drywall application – no framing required
  • Uniform riser pipe sizing simplifies distribution of units in a building


  • Units can be installed early in the construction cycle
  • Significant reduction in total installation and operating costs

In the simplest terms, Whalen's Innoline® 50/50 Four Pipe System unit is the combination of two 2-pipe riser fan coil units.  Each half of the unit is sized to meet one half of the heating and cooling load. 

This unique arrangement allows the system to stage on and off to meet the varying demands each day and throughout the year.  The ability provides greater comfort while yielding increased operating savings. 

The Innoline® 50/50 System allows design day operating costs to be incurred only when necessary.  By using half of the normal main size, with a double Riser Heat Exchanger in each unit, the Innoline® 50/50 System delivers only the load required for each season, substantially reducing installation and operating costs.

The pumps on an Innoline® 50/50 System are up to 50% smaller than those found on a conventional 4-pipe system.  Up to 85% of the time a fan coil unit is operating at less than full capacity. The Innoline® 50/50 System allows you to realize significant operational savings during this time. 



During the winter, when full heating is needed, each half of the system operates in the heating mode, cycling on and off between 0%, 50%, and 100% capacity based on the demand. (see Figure 1)50 50 riser fan coil 01 100 heat

During summer, when full cooling is needed, each half of the system operates in the cooling mode, cycling on and off between 0%, 50%, and 100% capacity based on the demand. (see Figure 2)50 50 riser fan coil 01 100 cool

During the spring and fall seasons, when temperatures can fluctuate from day to day, the Innoline® 50/50 system has all the advantages of a 4-pipe system but with the simplicity and energy efficiency of a riser fan coil unit.  One unit can operate in cooling mode while another can operate in heating mode based on the needs of each space.  No longer are you locked into just heating or just cooling; with the Innoline® 50/50 system you can heat OR cool without the operating expense of a 4-pipe system. (see Figure 3)50 50 fan coil 02

The represents the most striking cost difference between a Whalen Innoline® 50/50 Four Pipe System design and a conventional 4-pipe system. Rather than 100% of the chilled and hot water flow being circuited by two pumps rated for 100% of their respective flows, the Innoline® 50/50 Four Pipe System efficiently delivers 4-pipe capacity with just half of the pumping requirement … and the unnecessary full flow requirement during a marginal day during the shoulder seasons is eliminated.


Innoline® 50/50 Four Pipe System

50 50 Four Pipe Fan Coil Technical Data


 

Direct Drive Horizontal & Vertical Units – OverviewHCFR direct drive fan coil horizontal whalen company

Whalen Horizontal and Vertical Direct Drive Units come in a variety of configurations to meet practically any commercial, residential and institutional system and design requirement.

Whether you need concealed or exposed … with or without plenums … hot water, chilled water and/or electric heat … 2-pipe or 4-pipe configurations, the choice is yours!

 


  • Benefits
  • How It Works
  • Technical Data
  • Literature

Direct Drive Fan Coil Units

The Whalen Company’s fan coil units feature a wide range of floor, wall and ceiling models with numerous air flow arrangements that are designed to work within varying space requirements. 

From our sales support staff to engineering and manufacturing, we work closely with customers to specify the right combination of products to achieve the ultimate goal: creating the most comfortable and energy-efficient indoor climate possible.

  • Each robust fan coil design features heavy-gauge materials for long life and years of trouble-free service
  • Closed cell insulation plus positively sloped drain pans ensure superior indoor air quality
  • Acoustic and thermal insulation for quiet operation
  • Lower installed costs
  • ETL certified units comply with applicable standards for safety and performance

At Whalen, our customers continuously benefit from our tradition of providing safe, high quality systems. The attention to detail we provide, combined with our custom design capabilities, highlight our strength and heritage in the marketplace.


A fan coil unit is one of the simplest methods to heat and cool.  The basic fan coil system consists of an air coil and a motor-blower assembly. 

Whether the unit operates with a free-return, plenum return, or an exposed cabinet, the basic operation of the unit is the same.  By passing air from the occupied space across the air coil, heat is added to, or removed from, the air stream as it is supplied back to the occupied space.

horizontal fan coil 01


Coming Soon, Contact Factory

Direct Drive Fan Coil with Electric Heat

Direct Drive Fan Coil

High Performance Direct Drive Fan Coil

 Direct Drive Fan Coil

 Direct Drive Fan Coil

 Direct Drive Fan Coil


Belt Drive Horizontal & Vertical Units – Overview

AHVS belt drive air handler whalen companyWhalen Horizontal and Vertical Belt Drive Units come in a variety of configurations to meet practically any commercial or institutional system and design requirement.

Whether you need single-wall or double-wall units … hot water, chilled water and/or electric heat … 2-pipe or 4-pipe configurations, the choice is yours!

 


  • Benefits
  • How It Works
  • Technical Data
  • Literature

Belt Drive Fan Coil Units

The Whalen Company’s large capacity belt-drive fan coil units combine cooling, heating, humidity control and filtration with the simplicity of a single, compact fan coil unit with an expanded operating range for even more applications.

These features make the belt-drive fan coils highly desirable for building owners, specifying engineers, and contractors alike.

For Building Owners

By using large capacity belt-drive fan coils, building owners have an economical performance option without the price generally associated with more expensive custom air handling equipment:

  • Simplicity of maintenance with easy access to the filter, fan, and motor
  • Quiet unit operation facilitated by large diameter fans and 1" thick insulation
  • Heavy-gauge steel construction provides for long life of the unit
  • An optional stainless steel drain pan for superior corrosion resistance
  • For direct-drive units, multi-speed motors assure optimal power consumption based on desired load, along with fan speed switch unit- or wall-mounted for owner and tenant convenience

For Specifying Engineers

Large capacity fan coils provide great versatility for specifying engineers. Four different models are available with multiple arrangements and configurations:

  • Coil options include 4- and 6-row primary cooling/ heating coils for 2-pipe systems to provide precise heating and cooling performance for any requirement, with any combination of header connection/motor hand locations
  • Secondary 2-row coils are offered in the preheat or reheat position for 4-pipe systems
  • Filtration options include any 2" disposable filter. The standard option is a MERV 3 filter. Special options include MERV 8 and MERV 13 (belt-drive units)
  • A variety of motor voltages, sizes, and types are offered to best match the project specification

For Contractors

Large capacity fan coils offer a stock program for fast delivery in addition to a number of factory- and field installed features which make installation fast and simple:

  • Header connections are ready for field piping with or without valve packages
  • Easy access to all components.
  • Various motor and drive kits for field installation on stock units
  • Factory-preassembled valve packages are available

A fan coil unit is one of the simplest methods to heat and cool. The basic fan coil system consists of an air coil and a motor-blower assembly. 

Whether the unit operates with a free-return, plenum return, or an exposed cabinet, the basic operation of the unit is the same. By passing air from the occupied space across the air coil, heat is added to, or removed from, the air stream as it is supplied back to the occupied space.belt drive fan coil 01


Coming Soon, Contact Factory

Single Wall Horizontal Air Handler

 

Single Wall Vertical Air Handler

 

Double Wall Horizontal Air Handler

 


Sales Brochures

pdf iconCommercial Product Line Brochure

pdf iconCommercial Product Line Brochure - Fan Coils Only

pdf iconBelt Drive Air Handler Brochure

 
Design Guide

pdf iconDesign Guide - Coming Soon, Contact Factory

 

Installation and Operation Manual

pdf iconIOM - Belt Drive Air Handler

 

Product Specifications

doc iconUnit Specification - Belt Drive Air Handler

 

Drawing Files

rfa iconRevit® Drawing - AH Series Belt Drive Air Handler

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